Regulations, Standards and Incentives  |  Research and Testing  |  Congestion Mitigation

The public sector has an opportunity to support the trucking industry’s sustainability goals through a variety of practices, including developing reasonable regulations, standards and incentives, supporting research and testing, and pursuing congestion mitigation.

Regulations, Standards and Incentivestruck-on-road-5

The trucking industry is subject to a number of federal, state and local policies, regulations, and incentives ranging from hazardous materials and emissions-related rules to driver’s Hours-of-Service and drug and alcohol testing regulations. Specifically related to sustainability are:

Greenhouse Gas Emissions Standards and Fuel Efficiency Standards for Medium- and Heavy-Duty Engines and Vehicles

truckphotoEPA collaborated with NHTSA to promulgate GHG emissions and fuel economy standards for heavy-duty trucks. These requirements set specific standards for engines as well as vehicles beginning in model year 2014. As a result, model year 2017 trucks meeting the final standards will reduce GHG emissions and fuel consumption by as much as 20 percent compared to a model year 2010 truck.  EPA and NHTSA project a lifetime fuel cost savings of $50 billion for vehicles built from model year 2014 to 2018.[95]

A second phase of this program was enacted in 2016 which requires additional reductions in GHG emissions and fuel consumption.[95a]  Trucks meeting these standards, which will apply through model year 2027, will reduce GHG emissions and fuel consumption by as much as an additional 25 percent.  In addition, newly established standards for the trailers pulled by these trucks will provide up to an additional 9 percent reduction by 2027.  EPA and NHTSA project an additional lifetime fuel cost savings of $170 billion from these vehicles.

While these projected fuel savings will be a significant benefit to the industry, industry stakeholders are concerned that the cost to purchase this new equipment may be prohibitive. In order to advance these fuel saving practices, the public sector can offer incentives to encourage the purchase of these technologies. Tax credits, grants or loans are examples of incentives that could accelerate the manufacture, purchase and use of newer, more efficient trucks.

Commercial Vehicle Size and Weight Limits

National weight standards apply to all commercial vehicles operating on the Interstate Highway System. Table 1 shows the federal commercial vehicle maximum weight limits. States may set their own standards for state highways.

Table 1. Federal Commercial Vehicle Weight Limits

Single Axle: 20,000 pounds
Tandem Axle: 34,000 pounds
Gross Vehicle Weight: 80,000 pounds


National length standards apply to all commercial vehicles operating on the “National Network” of highways. The National Network includes the Interstate System as well as other highways, formerly classified as “Primary System” routes, capable of safely handling larger commercial vehicles. The federal vehicle length limits are primarily minimums that states must allow. However, many states have maximum lengths for semitrailer and multi-trailer truck combinations that have been in place since the Intermodal Surface Transportation Efficiency Act (ISTEA) took effect on June 1, 1991.[96]

The use of longer and/or heavier vehicle configurations represents an opportunity to meet sustainability goals. Trucking companies currently operate higher productivity vehicles (HPVs) where the option is available and where such operations make operational sense. HPV use would likely expand if allowed in additional states due to the potentially large fuel savings and other efficiency improvements afforded by these configurations. Federal, and possibly state legislation, however, is a necessary component of allowing size and weight increases. Additionally, an extensive network of HPV roadways that allows carriers to operate throughout the country without having to decouple trailers or breakdown loads would likely increase adoption rates.

Idling Limits

While there are currently no federal standards, states, cities and other municipalities have limited vehicle idling within their jurisdictions. Currently, more than 60 states, counties or cities regulate the amount of time that a commercial vehicle may idle.[97]  California has also adopted regulations that require additional emission controls while idling diesel engines, APUs and fuel-fired heaters.[98]  To address the inconsistencies among the various idling regulations, the U.S. EPA developed a model idling law that states can use when adopting new or modifying existing rules.[99]  Since drivers must maintain comfort while in their trucks, idling regulations need to be flexible enough to account for a variety of situations.

parkingResearch estimates that an idling tractor-semitrailer not only contributes to air and noise pollution, but consumes from 0.64 to 1.15 gallons of fuel per hour, depending upon the engine’s idling setting and load. [100]  It has been estimated that large truck idling annually consumes 1 billion gallons of fuel during mandatory rest periods alone.[101]  Consequently, idle reduction strategies are critical to reducing fuel use in the trucking industry.  A number of national and state incentive programs have provided low- or no-cost loans, lease-to-own options, grants and tax credits to purchase idle reduction technologies. For example,  the Wisconsin State Energy Office administers a Diesel Truck Idle Reduction Grant Program that provides 50% reimbursement for the purchase and installation of idling reduction equipment. [102]

Additionally, a 400-pound weight exemption for APUs was signed into federal law as part of the Energy Policy Act of 2005. This law allows an increase in the maximum gross vehicle weight limit when traveling on the Interstate System to compensate for the additional weight of an APU. This law does not preempt state statutes, however, and states are not compelled to enact the increased weight allowance. The 2012 federal surface transportation reauthorization law (MAP-21) allows states to increase this weight exemption to 550 pounds.[103]

Figure 7a. State Recognition of the Auxiliary Power Unit Weight Exemption to GVW Limit: 23 CFR 658.17(n)

Thus, in addition to states having different idling regulations, they also have different weight exemptions for a popular idle reduction technology. The public sector could further assist the trucking industry by implementing consistent (and reasonable) idling regulations and weight exemptions.

Speed Limits

The federal government first created a national maximum speed limit in 1974 in reaction to the oil crisis with the Middle East. The law prohibited states from setting speed limits above 55 miles per hour in an attempt to conserve fuel and reduce that nation’s dependence on foreign oil. The law was subsequently modified in 1987-88 to allow for a maximum posted speed of 65 mph on certain roadways and Congress ultimately repealed the law in 1995 which returned speed limit setting authority to the states. Currently, speed limits range from 55 mph on many urban interstates to 85 mph on certain rural, limited access interstates in Texas. In addition, a number of states have raised the speed limits for passenger vehicles while retaining a lower rate for trucks, thereby creating a differential speed limit. Increased speed variance on roadways often leads to increased vehicle interaction and accident exposure.

In addition to safety issues, speed limits play a critical role in vehicle fuel consumption. Several truck on highwaystudies have shown that trucks consume more fuel when traveling at higher speeds. For example, increasing speeds from 55 to 75 mph can increase fuel consumption by 39 percent. [104]  And while lower speeds do increase travel times, maintaining a 65 mph speed increases travel times just 15.5 percent. As a result, establishing reasonable speed limits which account for fuel savings is another important public sector practice in support of sustainability.

SmartWay Program

The U.S. EPA’s SmartWay Program is an example of an innovative, voluntary collaboration between the trucking industry, shippers and government. According to EPA, SmartWay partners have saved over 196.5 million barrels of fuel since 2004, which equates to $27.8 billion in fuel savings.[105]  Partners in the program, which include freight carriers and shippers, commit to benchmark operations, track fuel consumption and improve performance annually. A testing, verification, and designation program to help freight companies identify equipment, technologies and strategies that save fuel and lower emissions is also a component. Even though the program has grown to more than 3,500 partners, federal funding has steadily decreased. Continued funding of this program at a sufficient level to maintain growth and expansion is another means of promoting sustainable practices among the trucking industry.

Diesel Emissions Reduction Act

Since 2008, EPA has funded nearly 60,000 pieces of clean diesel technology through the Diesel Emissions Reduction Act (DERA).[105a]  These technologies include emissions and idle control devices, aerodynamic equipment, engine and vehicle replacements, and alternative fuel options. In January 2010, DERA was reauthorized for up to $100 million annually for FY2012 through FY2016 with new types of funding mechanisms, including rebates. EPA awarded these funds through competitive grants to a variety of entities including states, municipalities and certain non-governmental organizations. While funding for this program was extended in 2017, a long-term reauthorization of this program to advance the latest generation of efficient, clean technologies is another opportunity to promote sustainable practices.
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Research and Testing

In addition to regulations, standards and incentives, the government has the unique ability to support and fund independent research. Public sector research and development (R&D) funds are often needed to encourage advances in technology since the speculative cost can often outweigh the benefits to a private sector entrepreneur, regardless of the benefits to society as a whole. Several R&D opportunities exist for concepts such as engine or fuel modifications, dedicated truck lanes and truck platooning.

New Engine or Fuel Modifications

engineThe federal government has been funding and coordinating research to improve engine performance since the oil crisis of the 1970s. The public sector has played an important role in advancing a number of design features, including advanced fuel-injection systems, exhaust after-treatments and diesel particulate filters. According to a report by the American Energy Innovation Council, the federal government’s $1 billion investment in diesel engine R&D from 1986 through 2007 generated over $70 billion in economic benefits.[106]

The Department of Energy (DOE) Office of Energy Efficiency and Renewable Energy has actively pursued increased efficiency goals. The DOE and its public, private and academic partners are working in the areas of combustion research, emission control technologies, high efficiency engine technologies, and solid state energy conversion.[107]  Emerging research is focused on fuel conversion efficiency and meeting more stringent future emission standards.

Dedicated Truck Lanes

During the past decade, interest in dedicated truck lanes (DTLs) has been increasing. DTLs separate truck traffic from passenger vehicles and could improve highway safety, increase efficiency and reduce congestion. Indiana, Illinois, Missouri and Ohio evaluated the economic feasibility of adding four DTLs (two in each direction) to the I-70 corridor running through those four states.[108]  The analysis considered the impacts of:

The researchers estimated an economic benefit of $36 billion over 20 years for the counties adjacent to the corridor across the four states and 258,000 job-years of additional employment from 2015 through 2030. Additional research and pilot projects on DTLs could further quantify potential efficiency gains and safety improvements.

Truck Platooning

Truck platooning uses driver assistive technologies to wirelessly share data in order to closely follow a lead truck. These technologies allow the trucks to drive very close together which significantly decreases aerodynamic drag and improves fuel efficiency. Several truck-platooning feasibility studies have recently been completed. Research conducted by Auburn University and ATRI investigated the partial automation of a two-truck platoon through the integration of vehicle-to-vehicle communications and adaptive cruise control.[109]  This research found up to 10 percent improved fuel economy for the trailing truck and up to 5 percent improvement for the leading truck.  A field test of a two-truck platoon conducted by the National Renewable Energy Laboratory found similar results.[110]  A project at Aachen University in Germany successfully operated a platoon of four trucks spaced at 33-foot intervals and researchers at the University of California, Berkeley successfully operated several three-truck caravans at approximately 14-foot intervals. [111], [112]

The continued funding for this and other technology R&D is an important role the public sector can play in advancing sustainable practices among the trucking industry.
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Congestion Mitigation

Trucks operate more efficiently in free-flowing traffic than in congestion. A fully loaded tractor-traffic photosemitrailer uses significantly more fuel while shifting through the gears to reach a free-flow highway speed than it does simply to maintain momentum. Recent Transportation Research Board (TRB) research findings indicate a correlation between fuel consumption and the operating speed of large trucks, stating:

“…the effect of the increased transient behavior at low speeds is to raise the quantity of fuel consumed at low speeds. This is mainly due to the wasting of energy with service brakes and the associated need for propulsion energy during the next acceleration event. In addition, some powertrains are less efficient under transient operation than under steady operation.”[114]

Congested travel conditions are widespread throughout the U.S., especially in urban areas. The Federal Highway Administration (FHWA) measures recurring congestion on the National Highway System (NHS) for both passenger vehicles and truck traffic. These measurements indicate that peak travel period congestion, where average vehicle speed slows to below posted speed limits, occurs on 13,500 miles of highway (see Figure 8).[115]  Additionally, such congestion led to “stop-and-go” conditions on an additional 8,700 miles.

Figure 8. Peak-Period Congestion on the NHS, 2011
Figure 8. Peak-Period Congestion on the NHS, 2011

FHWA also estimated recurring peak-period congestion for the year 2040, assuming no increases in the network capacity. As shown in Figure 9, it was estimated that, due to increasing demand for the highway system, traffic will slow below the posted speed limit on 28,000 miles of the NHS and congested conditions will be present on an additional 46,000 miles.[116]

Figure 9. Estimated Peak-Period Congestion on the NHS, 2040
Figure 9. Estimated Peak-Period Congestion on the NHS, 2040

According to the recent ATRI report, Cost of Congestion to the Trucking Industry, delays of large trucks on the Interstate Highway System cost the industry more than $63.4 billion in 2015.[117]  Additionally, when roadway conditions are not reliable, key “just in time” deliveries can be delayed, possibly impacting actions farther down the supply chain. A Texas A&M’s Transportation Institute identifies several strategies, including infrastructure investment-related approaches to alleviating congestion, such as adding capacity to critical corridors through additional lane construction or constructing new streets and highways.[118]

An example of a state-level congestion cost measurement can be found in a Florida DOT study that utilized historical traffic density data (2003 – 2007) to quantify increased traffic congestion levels.[119]  This study estimated that costs attributable to congestion ranged from approximately $5 billion in 2003 to nearly $7 billion in 2007 for Florida motorists. While the research did not specifically quantify the congestion costs for trucks, the authors noted that the increased levels of congestion directly contribute to higher shipping costs, delayed or missed deliveries, and increased inventories due to the unreliability of the transportation system.

An American Association of State Highway and Transportation Officials (AASHTO) report argues that freight transportation is facing a “capacity crisis.”[120]  In the report, it states that interstate traffic grew 150 percent from 1980 to 2006, while at the same time capacity increased only 15 percent. The report states that many current systems are at or near capacity and additional investments will be required to maintain and improve infrastructure in order to meet anticipated demands.

Bottlenecks on major highways and urban interstate interchanges are also cited in the AASHTO report as a significant problem for the freight transportation system. Additionally, a report by ATRI found that congested travel at many of the nation’s worst bottlenecks significantly hinders truck movements, and therefore fuel economy, with regular, recurring average vehicle speeds as low as 15 mph during AM and PM peak travel periods on the Interstate Highway System.[121]

One example of successful congestion mitigation is the southbound I-675 and I-75 interchange near Atlanta, GA. In early 2009, the Georgia DOT completed a project that added a lane at this location specifically to alleviate congestion. Using data from its Freight Performance Measures initiative, ATRI calculated average speeds for the interchange from January 2007 through December 2012. The research found an average weekday PM peak-period speed of 25.3 mph in 2007 compared to an average speed of 36.7 mph in 2012, a 45 percent increase.

To address the significant congestion problem, the National Surface Transportation Policy and Revenue Study Commission recommended in its Transportation for Tomorrow report that a “distinct program be established to fund projects that reduce congestion in [the] largest metropolitan areas.”[122]  Additionally, the study found that the capital investment levels required to improve key highway conditions and performance measures through 2055 would average between $185 and $276 billion annually (in 2006 dollars). Such investment levels would constitute a significant increase in spending over the annual $68 billion funding level at the time of the report.

The FAST (Fixing America’s Surface Transportation) Act and its predecessor, MAP-21 (Moving Ahead for Progress in the 21st Century), attempted to address some of these issues by establishing a national policy to improve freight movement in the U.S.[123], [124]  The bills included a number of provisions that will identify freight-significant highway bottlenecks, improve the national freight network performance and support investment in freight-related surface transportation projects.

Public sector action is the key to reducing congestion in support of advancing sustainable practices. Identifying areas where freight congestion is most significant in order to prioritize congestion mitigation efforts is an important first step. Using this information to perform cost-benefit assessments which take into account fuel savings and efficiency benefits can further help to prioritize these investments. And finally, identifying adequate levels of funding to support these investments are all public sector practices that can support sustainability goals.
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[95] U.S. Environmental Protection Agency. Final Rulemaking: Greenhouse Gas Emissions Standards and Fuel Efficiency Standards for Medium- and Heavy-Duty Engines and Vehicles,, (September 15, 2011).

[95a]U.S. EPA.  Final Rule for Greenhouse Gas Emissions Standards and Fuel Efficiency Standards for Medium- and Heavy-Duty Engines and Vehicles – Phase 2, (October 2016).

[96] Federal Highway Administration, Federal Size Regulations for Commercial Vehicles,

[97] American Transportation Research Institute, Compendium of Idling Regulations,

[98] California Environmental Protection Agency, Air Resources Board, “Heavy-Duty Vehicle Idling Emission Reduction Program,”

[99] U.S. Environmental Protection Agency, SmartWay Technology Program, “State and Local Idling Law Guidance”,

[100] Argonne National Laboratory, Vehicle Idle Reduction Savings Calculator (Accessed June 2017).

[101] Argonne National Laboratory,Long-Haul Truck Idling Burns Up Profits, (August 2015).

[102] Wisconsin State Energy Office, Diesel Truck Idling Reduction Grant Program, (Accessed June 2016).

[103] U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, “Map of the State Recognition of the Auxiliary Power Unit Exemption, National Idle Reduction Network News, (September 2014).

[104] Bridgestone Firestone, North America Tire, LLC, Real Questions, Real Answers:  Tires and Truck Fuel Economy (2008).

[105] U.S. Environmental Protection Agency, Fast Facts About SmartWay Transport Partnership (April 2017).

[105a] U.S. Environmental Protection Agency, Third Report to Congress:  Highlights from the Diesel Emissions Reduction Program (February 2016).

[106] Rissman, J. and K. Hallie., Advanced Diesel Internal Combustion Engines, American Energy Innovation Council,, (2013).

[107] U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Advanced Combustion Engine Research 2015 Annual Report (March 2015).

[108] TREDIS, I-70 Dedicated Truck Lanes,

[109] Auburn University, et al.  Heavy Truck Cooperative Adaptive Cruise Control: Evaluation, Testing, and Stakeholder Engagement for Near Term Deployment: Phase One Final Report (April 2015).

[110] National Renewable Energy Laboratory, Truck Platooning Testing (Access June 2017).

[111] Ramakers, R. et al., Electronically Coupled Truck Platoons on German Highways, Aachen University, Germany (2009).

[112] SAE International, Ibid.

[114] National Research Council, Transportation Research Board, Committee to Assess Fuel Economy Technologies for Medium- and Heavy-Duty Vehicles, Technologies and Approaches to Reducing the Fuel Consumption of Medium- and Heavy-Duty Vehicles, pp 32-36 (2010).

[115] U.S. Department of Transportation, Federal Highway Administration, Freight Facts and Figures 2015.

[116] Ibid.

[117] Torrey IV, W. Ford, Cost of Congestion to the Trucking Industry: 2017 Update, American Transportation Research Institute (2017).

[118] Texas A& M Transportation Institute, Mobility Investment Priorities – Strategies (Accessed June 2017).

[119] Blanco, A.G., Steiner, R.L., Peng, Z. and Shmaltsuyev, M., The Economic Cost of Traffic Congestion in Florida, Florida Department of Transportation (2010).

[120] American Association of Highway and Transportation Officials, Unlocking Freight (2010).

[121] American Transportation Research Institute, 2017 Top 100 Truck Bottleneck List (Accessed June 2017).

[122] National Surface Transportation Policy and Revenue Study Commission, Transportation for Tomorrow (2007).

[123] U.S. DOT, Federal Highway Administration, MAP-21 Freight Significant Provisions,

[124] U.S. DOT, Federal Highway Administration, Fixing America’s Surface Transportation Act (2015).
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